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Milling Four Square Lumber  
by Dave Markel

Introduction

This tutorial assumes that you know how to safely operate your power tools. Always refer to the manufacturer instructions if you are unsure how to use your tools.

Any wood worker needs to take a board from the lumber yard or their local sawyer and make this board a uniform thickness, length and width. This board needs to have all four edges square to each other. This is referred to a milling a board four square and is a pre-requisite to any wood working project.

This is best accomplished by using a jointer, thickness planer, miter and circular saws and a table saw. In this example we will mill a board 30" x 4-1/2" x 5/8" with all for edges square to each other.

Step 1: Rough cut your stock
Rough cut your stock to 30-3/4" x 4-3/4" and maintain the same overall thickness. Start by selecting a piece of stock larger then your finished size (obviously) and use a framing square to square off one end of the board. Be sure the end isn't checked (cracked) and if it is square the board off just beyond where the cracks end.

Make the cut using a circular saw being careful to make a fairly square cut. Now measure 30-3/4", the rough length, and square off the board using your framing square. and make the second cut the same way you made the first. Be careful to cut on the waste side of the line.

Step 2: Rip to rough width
The table saw is the best tool for this cut. Set the rip fence so it is 4-3/4" from the blade and set the height of the blade so the gullet of the teeth are the same height as the stock. Following the directions included with your table saw start the blade and make the cut, being sure to use a push stick.

Step 3: Truing one face
Now that your piece of stock is the rough size needed it is time to true up one face. This is best accomplished with the jointer.

As always with the jointer it is advisable now to take more than 1/16" per pass. Taking more wood per pass will overwork the machine and give results that are less than optimal.

Analyze the board to determine the direction of the grain and whether there is cupping. It is best to place the cupped face down since it will site better on the jointer table. Run the board through for a couple of passes until you have a uniform face free of voids and dips.

Step 4: Truing the second face
The thickness planer is by far the best tool to accomplish this. On the jointer it is simple to get the second face true but it is quite difficult to get it parallel to the first.

The thickness planer guides the board and makes the second face exactly parallel to the first. Once the second face is true and parallel to the first continue to plane the board until it reaches the finished thickness, in this case 5/8". Remember to feed the stock with the grain to ensure a smooth clean cut.

Step 5: Square one edge
Back to the jointer for this step. Set the jointer fence so it is exactly 90 degrees to the table and be sure the cutting depth is set to 1/16". Determine the direction of the grain and place on face against the jointer fence and make a pass through the cutter applying steady pressure against the fence.

Once you are satisfied that the edge and face are square to each other mark the edge for reference.

Step 6: Square the other edge
Now that you have one edge prepared it is back to the table saw to rip the board to width. Set the fence 4-9/16" (1/16" larger then needed). With the marked edge against the table saw fence rip the board. Now return to the jointer and make one final pass, milling the new sawn edge. Be sure that the jointer is set to 1/16".

Step 7: Squaing the ends
I prefer to use a table saw to square the end and cut the board to length although a table saw with a miter gauge will work as well. Check that your miter saw is cutting a true 90 degrees and when you are sure it is trim one end of the board, taking as little off as possible. Now measure the finished width of 30" and make the cut taking care to cut on the waste side of the line.

Conclusion:
You should now have a board that is 30" x 4-1/2 " x 5/8" with all four sides square to one another.

There are a number of methods that will work for milling a board square, however I have always had good luck using this method.

About the Author
Dave Markel is the author of "The All Wood Working Journal". He has helped hundreds of individuals improve their wood working skills. Visit his site at http://all-wood-working-plans.com

 

Power Tip
Untitled Document When working with saws and drills, wear eye protection and gloves. There are some very good gloves out that are specially made to protect your hands from being sliced open when you are working with sharp objects.

 

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2. Colorado ACTS : Faculty
... in Curious Savage and "Irena" in I Never Saw Another Butterfly with Colorado ACTS, as well as "Jenny" in Quilters with ETC. Marianne has a B.A. in communications from Colorado Christian College and a ...
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3. North Carolina Boys Choir Guestbook
... and Pat. I was thinking about the "I never saw another butterfly" collection of poems and thought to look you all up on the web, and here you are. I've many fond memories of D.B.C. back in 1983 or so ...
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4. Houston Christian High School: Fine Arts
... Drama Orchestra Visual Arts Crenshaw Fine Arts Scholar Fine Arts Council Fine Arts "I Never Saw Another Butterfly" Posted October 28 Remember that ìI Never Saw Another Butterflyî will be performed at ...
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5. Yonatan Zukowsky - To a Ghetto Poet
... 2001 Ludlow Press Poetry To a Ghetto Poet To the little boy of the Polish ghetto Who never saw another butterfly, I write from a land of milk and honey A land flowing with the wings of butterflies ...
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7. Home - Arts Based Elementary School
... the Pauper" 3/10/2006 10:00 AM 3/10/2006 11:00 AM 4th and 5th, Children's Theater "I Never Saw Another Butterfly" 3/17/2006 10:00 AM 3/17/2006 11:00 AM Brundebar dress rehearsal 4/20/2006 1:00 PM 4 ...
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8. The Education Standard, September 2002
... SMC Theater Students Collaborate with Rehab Residents in Butterfly SMCs recent production of I Never Saw Another Butterfly dealt with powerful emotional issues and personal tragediesboth on stage ...
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10. Colorado Chamber Players- Recordings
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11. 2003 Elly Awards Nominees and Recipients
... Musical Theatre Leading Actor - Male (Child): Young People's Theatre Adam Kreamer, I Never Saw Another Butterfly, Harbor Theatrical Group David Day, Once On This Island, Harbor-Solano Youth ...
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... Dr. Robert Alter Activity Week Jazz Josh 2003 I Never Saw Another Butterfly - Drama Production Indian History Trip Hanifl Center Opening Independence Day 2003 PAX Experience World Literature Symposium ...
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14. Mahomet-Seymour High School
... 19th, MSHS cast/crew members from the fall play, I Never Saw Another Butterfly, particpated in a workshop presented by world-famous artist, Jeffrey Schrier. The WINGS OF WITNEES memorial project is a ...
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15. NETTA - Regional Events
... com Feb 27, 2006 through Feb 28, 2006 Open Auditions for "I Never Saw Another Butterfly" at Theatre Bristol Open Auditions at 7 p.m. either February 27 or 28 at Theatre Bristol. The script calls for ...
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16. Virginia Holocaust Museum - Tolerance Through Education --
... 2. We recommend reading Elie Weisel's Night or I Never Saw Another Butterfly, Maurice Sendak's Brundibar, The Diary of Anne Frank, and Carol Matas' Daniel's Story. These books are available in the ...
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17. Brian's Photo Album - I Never Saw Another Butterfly/brianjenny~0
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19. The Holocaust: Suggested Reading
... Chaim Potok, I Never Saw Another Butterfly: Children's Drawings and Poems from Terezin Concentration Camp, 1942-1944" , U.S. Holocaust Memorial Museum, (1993) Kitty Hart, Return to Auschwitz: The ...
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20. Youtheatre - 2004-2005 Field Trip Schedule
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21. Butterfly Books
... Window Box, or Backyard into a Beautiful Home for Butterflies by Mathew Tekulsky I Never Saw Another Butterfly: Children's Drawings and Poems from 1942-1944 Terezin Concentration Camp, by Hana ...
http://www.sfheart.com/Butterfly_Books.htm


22. Ravenstone Press - Children's Writing - Published Books
... From the Fields: Children of Migrant Farmworkers Tell Their Stories, 1993 Poetry I Never Saw Another Butterfly: Children's Drawings and Poems from the Terezin Concentration Camp, 1942-1944 ...
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23. The Butterfly
... call to me And the white chestnut candles in the court. Only I never saw another butterfly. That butterfly was the last one. Butterflies don't live in here, In the ghetto. Pavel Friedman 4.6.1942 Back
http://www.wingsofwitness.org/butterfly.htm


24. http://www.jtnews.net/viewArticle.php?headline=Making music for the children
... Novemberís line-up includes Lori Laitmanís decade-old composition ìI Never Saw Another Butterfly.î MORís fall concert is Mon., November 7, 2005 at 7:30 p.m. at the Illsley Ball Nordstrom Recital Hall ...


25. Book Eckerd Theater Company
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26.
I Never Saw Another Butterfly by Celeste Raspanti March 4 & 5, 1972 Cast: Raja Joy Smith Irena Georgine Hultz Honza Doug Jones Nazi Guard Randy Henneberg Crew: Director Donnie Rigby Assistant ...
http://www-new2.wwc.edu/a ...story/plays/never.htm


27. NAU-College of Arts and Letters
... Nov. 5 and 6 at Ardrey Auditorium and will be introduced by I Never Saw Another Butterfly, a song-cycle by the living American composer Elwood Derr and composed to lyrics written by five children in ...
http://www.cal.nau.edu/news-1.htm


28. Srul Irving Glick - Published Music
... York. i never saw another butterfly... A cycle of songs to children's poems from the concentration camp at Terezin (1942-1944) 1972 Leeds Music (Canada), Willowdale, Ontario. (Gordon V. Thompson) 1998 ...
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29. Choir Profile - Young Voices of Melbourne
... Highlights include the Australian premiere's of Malcolm Dalglish's song cycle Hymnody of Earth (for choir, hammer duclimer and percussion), Charles Davidson's I Never Saw Another Butterfly (based on ...
http://www.yvm.com.au/profile/


30. Call Number Last Update 2/21/2005
... 41 TER I NEVER SAW ANOTHER BUTTERFLY TEREZIN J Z 940.43 DRU KINDERTRANSPORT DRUCKER, OLGA LEVY J Z 940.44 MEL RESCUE MELTZER, MILTON J Z 940.44 STA HISTORY OF COURAGE AND RESISTANCE STADLER, BEA J Z ...
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